Products
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Performance Comparison and Selection Guide for Submerged vs. Right-Angle Pulse Valves
Submerged and right-angle electromagnetic pulse valves represent two primary designs in pulse bag dust collectors, with structural differences directly affecting cleaning efficiency and energy consumption.Structural & Operational Characteristics
Submerged valves feature a fully integrated design flush with the air tank interior. Their dual-section diaphragm uses pressure differentials to control opening/closing, enabling direct airflow to filter bags with faster response and stronger jetting. Right-angle valves use perpendicular inlet/outlet configurations with standalone mounting, offering simplicity and ease of maintenance but slightly higher resistance due to 90° airflow turns.Performance Benchmarks- Jetting Efficiency: Submerged valves deliver 20% higher airflow than equivalent right-angle models, maintaining stability even at low pressures (0.3MPa).
- Energy Savings: Their rapid actuation reduces jetting time, achieving 15%+ compressed air savings through optimized diaphragm design.
- Installation Flexibility: Right-angle valves support threaded/flanged connections for versatile layouts, while submerged valves require custom air tank interfaces ideal for new installations or large-scale retrofits.
Selection Recommendations- Unstable Pressure Environments: Prioritize submerged valves with their 0.3-0.8MPa pressure tolerance.
- Space Constraints: Right-angle valves’ compact design suits small systems or renovation projects.
- Long-Term 经济性: Submerged valves’ energy efficiency and extended diaphragm life (2+ million cycles) make them ideal for continuous industrial operations.
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Core Principles and Key Role of Dust Removal Electromagnetic Pulse Valves
In modern industrial dust removal systems, electromagnetic pulse valves serve as the “heart components” of pulse bag filters. Their performance directly impacts equipment efficiency and service life. As intelligent switches for compressed air, these valves precisely control filter bag cleaning cycles through commands from pulse controllers, ensuring stable system resistance and optimal operation.
The working principle relies on differential pressure control: when energized, the electromagnetic force moves the spool to open the pressure relief port. This rapidly drops the pressure in the rear chamber, lifting the diaphragm via compressed air for instantaneous jetting. After power-off, the spring resets the spool to close the port, restoring rear chamber pressure and reclosing the diaphragm. This process demands precise diaphragm design and airflow engineering to achieve sub-100ms response times and stable jetting pressure.Typical technical specifications include aluminum alloy bodies for -10°C to 55°C environments, 0.4-0.7MPa operating pressure, and compatibility with AC220V/DC24V power supplies. The diaphragm must resist wear and corrosion, with high-quality models offering over 1 million jetting cycles.Selection criteria depend on dust collector size, air source conditions, and cleaning frequency. Right-angle valves (90° inlet/outlet) suit small-to-medium systems with vertical installations, while submerged valves (integrated into air tanks) provide lower resistance and higher efficiency for fluctuating air pressure scenarios. -
Structural Classification and Filtration Modes of Dust Removal Filter Bags
The structural design of dust removal filter bags directly impacts their filtration efficiency and applicability. Based on cross-sectional shape, they can be categorized as:- Round filter bags: The most common type, cylindrical in shape, specified by diameter × length (D×L). Their simple structure ensures uniform airflow distribution, suitable for most standard dust collectors.
- Flat filter bags: Including rectangular and trapezoidal shapes, specified by perimeter × length (P×L). Flat bags maximize filtration area in limited spaces, improving efficiency in compact dust removal systems.
- Special-shaped filter bags: Unconventional forms like star or polygonal shapes, designed for unique operational needs, with specifications based on specific structural parameters.
In terms of filtration modes, filter bags can be internally filtered or externally filtered:- Internally filtered bags: Dusty gas enters from the inside, and dust is trapped on the inner surface. This design facilitates cleaning but requires regular maintenance to prevent internal dust accumulation.
- Externally filtered bags: Dusty gas enters from the outside, with dust adhering to the outer surface. Often paired with pulse-jet cleaning systems, external filtration offers more thorough dust removal, ideal for high-concentration dust environments.
Moreover, material and structural design must work in tandem. For instance, needle-punched felt or flocked filter fabrics, with their dense pore structures, can initiate sieving early in the filtration process without relying solely on dust layer formation. This design enhances efficiency, particularly for capturing fine, dry, non-fibrous dust.Each structural type and filtration mode has its advantages and limitations. Selection should consider factors such as dust characteristics, equipment space, and cleaning methods to ensure the efficient and stable operation of dust removal systems. -
Classification and Innovative Application Trends of Dust Filter Bags
Dust filter bags can be classified in various ways, with different types differing in structure and function to adapt to complex industrial demands.In terms of shape, filter bags are mainly divided into three categories: circular, flat, and irregular. Circular filter bags have a simple structure and wide application, specified by diameter × length. Flat filter bags (e.g., rectangular, trapezoidal) maximize filtration area within limited space, enhancing dust removal efficiency. Irregular filter bags are custom-designed to meet specialized requirements.
By filtration method, filter bags can be categorized into internal and external filtration types. In internal filtration, dusty gas is filtered from the inside, with dust adhering to the inner surface of the bag, suitable for low-viscosity dust. In external filtration, gas is filtered from the outside, with dust accumulating on the outer surface, facilitating ash cleaning and commonly used in high-concentration dust environments.With technological advancements, innovative applications of filter bags continue to emerge. For example, membrane-coated filter bags enhance the capture of fine particles by combining a PTFE microporous membrane with a base material while maintaining good permeability, becoming a new choice for high-efficiency dust removal. Additionally, “three-proof” (waterproof, oil-proof, anti-static) filter bags perform exceptionally in handling oily, humid, or flammable dust, widely used in steel, power, and other industries.In the future, dust filter bags will evolve toward higher efficiency, longer lifespan, and 智能化 (intelligentization). Through material innovation and structural optimization, they will continue to drive the green transformation of industrial sectors. -
Material Selection and Industrial Applications of Dust Filter Bags
The performance of dust filter bags is closely related to their materials. Different materials exhibit significant differences in temperature resistance, corrosion resistance, and filtration efficiency, requiring careful selection based on specific working conditions.
Polyester fiber filter bags are among the most widely used materials. They offer excellent acid and alkali resistance and wear resistance, making them suitable for normal-temperature dust removal in industries such as cement, ceramics, and chemicals. Post-treatment processes (e.g., oil and water repellency, anti-static treatment) can further expand their application range.For high-temperature environments, glass fiber filter bags excel. They can withstand temperatures up to 260°C and exhibit outstanding alkali resistance, commonly used in fields like carbon black production and ore smelting. However, glass fiber bags have poor flexibility and require care to avoid damage from frequent folding.In complex chemical environments, PPS (polyphenylene sulfide) filter bags are ideal. They operate stably at 190°C and tolerate sulfur oxides and wet flue gas, making them particularly suitable for power plant boilers and waste incineration. Additionally, P84 filter bags stand out in industries like chemicals and cement due to their high-temperature resistance (below 260°C) and chemical corrosion resistance.Fumei Si filter bags integrate multiple advantages, including high-temperature resistance (80–230°C), acid and alkali resistance, wear resistance, folding resistance, and easy ash cleaning. They are capable of capturing high-concentration dust and are widely applied in metallurgy, building materials, and other sectors.Through targeted design, different materials of filter bags can meet the diverse needs of various industries, not only improving dust removal efficiency but also extending equipment lifespan and providing strong support for environmental upgrades in industrial production. -
Core Filtration Mechanisms of Dust Filter Bags
As the core component of bag dust collectors, the efficiency of dust filter bags relies on the synergistic effect of multiple filtration mechanisms. When dusty gas passes through the filter material, dust particles are captured through the following processes:
First is the sieving effect. When the diameter of dust particles exceeds the pores between filter material fibers or the gaps in the dust layer, the particles are directly intercepted on the surface of the filter bag. New filter bags have larger fiber gaps, resulting in insignificant sieving effects initially. However, as the dust layer gradually forms, this effect becomes increasingly prominent, evolving into one of the primary filtration mechanisms.Next is the inertial impaction effect. For dust particles larger than 1 micron in diameter, high-speed airflow causes them to deviate from the streamline due to inertia, directly colliding with the filter bag fibers and being trapped. This effect is more pronounced at higher gas velocities, but excessive velocity may damage the filter bag and reduce dust removal efficiency.The diffusion effect primarily targets tiny dust particles (smaller than 0.2 microns). These particles undergo Brownian motion due to collisions with gas molecules, increasing their chance of contacting fibers and being adsorbed. Unlike inertial impaction, the diffusion effect is more significant at lower gas velocities, and finer fibers enhance the trapping efficiency.Additionally, gravitational sedimentation and electrostatic effects play auxiliary roles. Large, high-density dust particles settle naturally under gravity. When dust and filter bag materials carry opposite charges, the adsorption force increases, improving dust removal efficiency but potentially complicating ash cleaning. Conversely, identical charges reduce adsorption but facilitate dust detachment.The combined action of these mechanisms enables dust filter bags to efficiently purify air, meeting the environmental protection requirements of various industrial scenarios. Optimizing the material, structure, and gas velocity of filter bags can further enhance their performance, achieving more stable dust removal results. -
The DMF-Z type Right angle valve
1. Definition and Purpose
- The DMF-Z type Right angle valve is a specialized electromagnetic pulse valve designed for bag-type dust collectors.
- It serves as the compressed air switch in the pulse bag filter’s ash-cleaning system, controlled by a pulse injection controller. Its primary function is to periodically blow air through filter bags (row by row or chamber by chamber) to remove accumulated dust, maintaining the dust collector’s resistance within a set range and ensuring efficient dust removal and collection.
2. Working Principle
- The valve is divided into front and rear air chambers by a diaphragm.
- Closed State: When compressed air enters the rear chamber through a throttle hole, the pressure forces the diaphragm against the valve’s outlet, keeping it closed.
- Open State: When a signal from the pulse controller energizes the solenoid, the armature moves, opening a vent hole in the rear chamber. This rapid pressure loss allows the diaphragm to retract, releasing compressed air through the valve outlet for pulsed cleaning.
- Reset: Once the electrical signal ends, the armature resets, closing the vent hole. The rear chamber repressurizes, forcing the diaphragm back to seal the outlet, and the valve returns to the closed state.
3. Technical Parameters
- Work Pressure: 0.2–0.7 MPa (some sources specify a range of 0.1–0.7 MPa).
- Working Medium: Clean air (after oil and water removal).
- Voltage: Available in DC 12V, DC 24V, AC 110V, AC 220V.
- Materials:
- 本体材质: Aluminum alloy.
- 膜片材质: NBR (other materials customizable). - Response Time: ≤0.03 seconds at 85% of rated voltage.
- Durability: Membrane lifespan ≥800,000 cycles (some sources claim up to 1 million cycles).
- Temperature Resistance: Operational in environments with temperatures ranging from -65°C to +85°C (varies by model).
4. Structural Features
- Right-Angle Design: The inlet and outlet form a 90° angle, facilitating easy installation between the air tank (气包) and the dust blower tube.
- Optimized Design:
- Improved exhaust chamber volume and 导磁材料 (magnetic conductive materials) enhance sensitivity and reliability.
- Smooth gas flow ensures effective pulse cleaning.
- Some models feature corrosion-resistant coatings or materials for harsh environments.
5. Applications
- Primary Use: Core component in pulse bag dust collectors for industrial dust removal, widely applied in sectors such as:Additional Uses: Also used in compressed air systems (e.g., for 定时排放冷凝水 in compressors, coolers, and filters).
- Steel, power generation, cement, chemical, and smelting industries.
- Waste incineration plants.
- Mining and petroleum processing.
6. Selection and Maintenance Considerations
- Selection Factors:
- Match the valve’s specifications (e.g., pressure, voltage) to the dust collector’s requirements.
- Consider environmental factors (e.g., temperature, dust properties) and choose corrosion-resistant or specialized coatings if needed.
- Maintenance:
- Regularly inspect for membrane wear or damage.
- Ensure proper airflow and pressure stability to avoid premature failure.
- Clean or replace filters in the air supply system to maintain clean working 介质.
7. Key Advantages
- High efficiency in pulsed cleaning, ensuring consistent dust collector performance.
- Durable construction with long service life.
- Easy installation and compatibility with standard dust collector systems.
In summary, the DMF-Z type Right angle valve is a critical component in industrial dust control, valued for its reliability, efficiency, and adaptability to diverse industrial environments. -
The application fields of polyester filter bags
The application fields of polyester filter bags are as follows:
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Heavy Industries
- Widely used in steel, power generation, cement, chemical, and smelting industries for dust removal in their production processes.
- Suitable for capturing and filtering particulate matter generated in high-temperature and high-pressure industrial environments.
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Environmental Protection Equipment
- Integral components of bag dust collectors, which are critical for treating industrial flue gases and ensuring compliance with environmental regulations.
- Effective in removing pollutants from exhaust streams in factories and manufacturing plants.
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Petroleum and Mining
- Used in oil refining processes and mining operations to filter out impurities, ensuring product quality and reducing environmental impact.
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Waste Incineration
- Applied in waste-to-energy facilities to filter emissions and control harmful particulate matter during incineration.
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Pharmaceutical and Food Processing
- Utilized in these industries for precise filtration of powders, granules, or liquids, maintaining hygiene and product purity.
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General Filtration Needs
- Found in various other sectors requiring air or liquid filtration, such as woodworking, textiles, and mechanical manufacturing, where dust or debris must be efficiently captured.
In summary, polyester filter bags are versatile and widely adopted across industries due to their durability, filtration efficiency, and adaptability to diverse operational conditions. -
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Polyester Filter Bags
Based on the provided search resources, here is a comprehensive summary of polyester filter bags:1. Materials and Characteristics
- Materials: Polyester filter bags are primarily made from polyester staple fibers or filaments, processed through needle-punching, weaving, or other techniques. Some products undergo post-treatment such as heat setting, singeing, calendering, PTFE impregnation, or water/oil repellent finishes to enhance performance.
- Key Features:
- Excellent Filtration: High porosity and 透气性 ensure efficient dust collection (e.g., 208 polyester flannel bags achieve a dust removal rate of 99.99%).
- Durability: High abrasion resistance and long service life; smooth surfaces facilitate easy ash cleaning, reducing dust adhesion and operational resistance.
- Temperature Resistance: Continuous operating temperature typically ranges from 80°C to 130°C (depending on the product model), with a short-term peak temperature of up to 150°C.
- Chemical Tolerance: Moderate resistance to acids and alkalis, suitable for various industrial environments.
2. Classification and Types
- By Raw Material:
- Polyester Staple Fiber Filter Bags: Good breathability, suitable for general dust removal.
- Polyester Filament Filter Bags: Higher strength and longer lifespan.
- By Weaving Method:
- Woven Filter Bags: Tightly structured, suitable for high-temperature and high-pressure environments (e.g., 208 polyester woven filter bags).
- Needle-Punched Felt Filter Bags: High porosity and superior filtration efficiency, making them the mainstream choice.
- By Function:
- Anti-Static Filter Bags: Incorporate anti-static fibers to prevent electrostatic accumulation, ideal for explosive dust environments.
- Water and Oil Repellent Filter Bags: Surface-treated to resist water and oil penetration, suitable for wet or oily dust.
- Membrane Filter Bags: Combined with microporous membranes to enhance capture of fine particles.
3. Technical Parameters (Typical Product Example)
- Fiber Composition: Polyester staple fiber
- Base Cloth Composition: Polyester filament
- Grammage: 500g/m²
- Thickness: 1.70mm
- Tensile Strength: Warp ≥1200N/5cm, Weft ≥1500N/5cm
- Air Permeability: 14 m³/㎡·min
- Continuous Operating Temperature: 130°C (some products specify 80°C; confirm with specific specifications)
- Short-Term Peak Temperature: 150°C
4. Application Fields
Polyester filter bags are widely used in:- Heavy Industries: Dust removal systems in steel, power, cement, chemical, and smelting industries.
- Environmental Equipment: Bag dust collectors for treating industrial dusty gases.
- Other Fields: Petroleum, mining, waste incineration, pharmaceuticals, food processing, and other scenarios requiring filtration.
5. Usage Precautions
- Installation and Maintenance:
- Ensure smooth water distribution systems and uniform filter media 铺装.
- Avoid overly loose or tight filter bags to prevent dust accumulation or damage.
- Regularly inspect filter bags for wear and replace damaged ones promptly.
- Temperature Control:
- Avoid prolonged operation above the rated temperature; short-term peaks should not exceed 150°C.
- In high-temperature and high-humidity environments, use water/oil repellent or membrane filter bags to prevent condensation and clogging.
- Airflow Adjustment:
- Ensure uniform air intake to avoid localized impact damage to filter bags.
- For high-flow conditions, equip automatic flow control systems to stabilize gas volume.
6. Conclusion
Polyester filter bags are a mainstream choice in industrial dust removal and filtration due to their excellent filtration efficiency, durability, and adaptability. Selection should consider specific working conditions (e.g., temperature, dust properties, humidity), and proper installation and maintenance are crucial to ensure efficient operation and extend service life. -
PPS/PTFE650 filter bag
The PPS/PTFE650 filter bag features the following specifications:
- Material: Fiber composed of PPS+PTFE, scrim (base fabric) made of PTFE.
- Physical Properties:
- Weight: 650 g/㎡ (compliant with ISO 9073-1).
- Thickness: 1.6 mm.
- Air Permeability: 150–250 l/㎡·s@200Pa (per ISO 9237).
- Mechanical Performance:
- Tensile Strength (ISO 9073-3, sample size 200/50mm): Warp ≥1100N, Weft ≥900N.
- Tensile Elongation (ISO 9073-3): Warp <35%, Weft <45%.
- Thermal Properties:Surface Treatment: Includes singe, calendering, heat setting, and PTFE dipping processes.
- Working Temperature: Continuous use at 190℃, instant tolerance at 220℃.
- Heat Shrinkage: 3% at 220℃.
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FILTER BAG：POLYAMIDE (PI) NEEDLEFELT
we have polyester and high temperature resistance filter sleeve/filter bagsneedle felt, punch felt, singe, calendaring, heat settingTypes:Anti-static, water&oilresistance, PTFE membrance
Item Standard Metric Value Imperial Value Area Weight EN12127 550±25g/m² 16.3±0.75oz/yd² Thickness EN ISO 9073/2 2.0±0.2mm 0.079±0.007in Composition — Fiber: Polyamide (PI)
Scrim: PTFE— Finish — Heat-set, Calender, Surface Treatment with PTFE Bath — Property Index Standard Longitudinal Cross Tensile Strength (5×20cm) GB/T 3923.1-2013 ≥900N ≥1200N Elongation GB/T 3923.1-2013 ≤35% ≤50% Thermal Stability (Shrinkage at 260℃ 24h) GB/T 6719-2009 ≤1.5% ≤1% Air Permeability (at 200Pa) GB/T 5453 100-180 l/dm²·min — Fiber Properties and Operating Temperature
- Fiber Properties: Polyamide (PI)/PTFE
- Operating Temperature (Dry):
- Continuous: 260℃ Max (500℉ Max)
- Peaks: 280℃ Max (536℉ Max)
Remarks
- All data are expressed as typical values. This technical data is subject to change.
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FILTER CLOTH :WOVEN-FIBER GLASS w PTFE Membrane
we have polyester and high temperature resistance filter sleeve/filter bagsneedle felt, punch felt, singe, calendaring, heat settingTypes:Anti-static, water&oilresistance, PTFE membrance
item Standard Parameter value AREA WEIGHT（面积重量） EN12127 750±22.5g/m²（19.08±0.65oz/yd²） THICKNESS（厚度） EN ISO 9073/2 0.7-1.1mm（0.027–0.043in） WEAVE（编织方式） — DOUBLE TWILL（双斜纹） FINISH（后整理） — PTFE MEMBRANE（覆 PTFE 膜） TENSILE STRENGTH（拉伸强度，5×20cm） GB/T 3923.1-2013 ≥3400N（另有≥2400N 未明确标准） ELONGATION（伸长率） GB/T 3923.1-2013 ≤8% THERMAL STABILITY（热稳定性，260℃ 2h 收缩率） GB/T 6719-2009 ≤1.5%（另有≤1% 未明确标准） AIR PERMEABILITY（透气率，200Pa） GB/T 5453 12-54 l/dm²min OPERATING TEMPERATURE（工作温度，干燥） — CONTINUOUS（连续）：260℃Max（500℉Max）
PEAKS（峰值）：280℃Max（536℉Max）Please contact us if necessary